Turbine oil purification with GlobeCore UVR system

Purification of turbine oil

UVR oil regeneration unit is designed for regeneration of transformer, turbine, industrial and other light mineral oils, purification, filtration and lightening, as well as reduction of acidity, aging and oxidation products from the oil

List of applications for oils

  • Transformer oil regeneration
  • Turbine oil regeneration
  • Industrial oil regeneration
  • Transformer oil purification
  • Turbine oil purification
  • Industrial oil purification
  • Mineral oil purification and reclamation
  • Lightening of oil, reduction of oil acidity
  • Oil degassing
  • Oil filtration
  • Regeneration of transformer oil with fuller’s earth
  • Regeneration of transformer oil with sorbent reactivation

Companies in the industry of power transformer and transformer substation servicing and repairs, power plant turbines, oil production and processing facilities, petroleum storage facilities will find our offer interesting. We are offering a vacuum regeneration and purification system to restore the original qualities of the oil.

The GlobeCore UVR regeneration and oil restoration units provide the best and the most effective degree of regeneration and oil restoration during production and storage; after regeneration and purification the oil remains stable and does not oxidize, therefore they do not darken and do not accumulate odors.

  image007_10017

Transformer oil before and after treatment with UVR machine

Qualitative parameters of the oil are very important for their use in transformers, turbines and other systems and assemblies: if the oil contains acids or bases, as well as other aging and oxidation products, it will adversely affect energy systems, transformers, turbines etc, which will reduce equipment lifetime.

To make the oil compliant with standards, use the UVR type units, which will most efficiently regenerate (purify) the oil and make it stable.

163     20130318_123611

Turbine oil after regeneration with UVR machine

We have both stock and customized equipment to take into consideration all client requirements and needs, with full or partial automation, remote control, various climatic options. Stock models can be purchased directly from the warehouses in  Poltava. Customized models are built to order and take a certain time to manufacture, usually from 30 to 45 work days.

The production facility is located in Poltava, Ukraine.

Commissioning of the system at client location takes two days. You will need several hours to prepare communications (380V power, oil lines), vessels and workplace equipment. The machine can be promptly supplied anywhere in the world by any appropriate means of transportation on customer request. Commissioning and personnel training are negotiated individually.

_DSC6882     uvr_450_16_obheprom

 UVR-450/16V Oil regeneration system   UVR-450/16 Oil regeneration system

Call to discuss applicability and ordering of our product right now

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If you are reading this:

  • You are an owner of an oil and petroleum production company. You are not looking for cheap or expensive solutions: you need EFFECTIVE solutions, so that the investment solves problems, not creates them

  • You are a director of a hydro, thermal or nuclear power plant or an electric service company, a large factory or plant or some other large facility. You know what to produce and what kind of equipment you need, you are also aware where to purchase the equipment, but you keep postponing. You know what to do. Placing an order is a quick and simple process!

  • You are a supply manager. You need to find the best price and quality solution, build and maintain good relations with suppliers. In the past GlobeCore has built truly friendly and warm relations both corporate and personal with our clients.

  • You are an electrical service engineer, working with oil filled equipment, transformers, turbines and substations. You want your machine to operate reliably, without failures and last long. Now is as good time to place the order as any! Sure, metal also wears down, but we offer servicing, a stock of spare parts and a manufacturing facility – we will support you!

Some myths and errors that we have seen:

  • UVR can regenerate motor oil.
    No, it cannot. Usually people asking such question plan to reuse the oil after regeneration. Unfortunately, in this case the idea is not so good, as such ‘regenerated’ oil is definitely not healthy for the motor. The UVR units are designed primarily for regeneration of light oils, such as transformer, turbine and industrial oils.

  • Can the GlobeCore UVR system improve oil color, remove odors and sulfur all at the same time?
    Yes it can. Apart from regeneration, the unit can also perform the above. The end product after processing with a UVR system becomes lighter, has no solid contaminants, odors and has less sulfur, therefore, the UVR system is the best system to perform the above processes simultaneously.

So do you really need our UVR system:

  • Do you need to obtain oil ‘as good as new’? Do you need to remove odor? Improve oil color? Reduce acid and base content to the minimum? Remove solid contaminants and water?

  • Do you like the idea of added value of increased performance of transformer, turbine or industrial oil

  • Would you like to purchase high quality equipment at a very competitive price?

 If your answers are ‘yes’, then we can do business!

The GlobeCore UVR unit is the solution.

So what does it take to install and start the UVR system at your facility?

  • Visit the websit and select a comfortable way to place a quiery and receive information about the product http://regen.globecore.com

  • Call:

Company: +38 0532 66 86 45

Cell: +38 067 54 55 626

and we will answer any questions you may have

  • Call or write us in Skype: globecore1, romeo_globecore

  • Contact us by email: [email protected]

  • We will offer you options and prices and will inform you of projected time of manufacturing, supply and shipment.

  • If you so wish, we can set up a meeting and unit demonstration at the factory.

  • The unit will be manufactured and supplies, then commissioned at your location, then your personnel will be trained to operate it.

The advantages of GlobeCore UVR fuel processing system:

  1. Equipment of modern design and world class quality with European componentsї
  2. Competitive price and flexible discounts
  3. Qualified consulting and engineering support
  4. Short lead time
  5. Minimum energy consumption (high energy efficiency)
  6. Availability of high tech equipment and qualified staff allows to fulfill orders in the least amount of time
  7. The versatility of the UVR system allows application for a wide range of oils
  8. Adjustable throughput of the unit for full-scale operation or selective module connection
  9. Fully automated oil regeneration
  10. Components from leading European and worldwide manufacturers
  11. Adjustable temperatures for operation, (flexibility of operating conditions: containerized unit may be heated and insulated)
  12. Optional soundproofing and thermal insulation

What happens from the moment we meet to commissioning of the equipment:

  • Initially we study the task at hand and the specifics of operation of the equipment, if any, in your process. A detailed technical assignment, or a detailed inquiry, or experiments made at our factory with your oil and our UVR-L test bench are of great help at this point. We will also contact you by phone to discuss each and every detail. Besides, we have a vast number of test reports for many various types of oil received from many laboratories and research institutions. We have had many experiences so far: ideally, a stock unit will fit your purposes, in which case the only things to do is pay for it and ship it. Sometimes a detailed discussion dictates an entirely different system, such as a CMM-R, CMM. In some cases we design a unit with options and capacities specified by the customer.

  • When the designed makes a decision on which specific unit works best for you, a company representative sends you an official offer with a description of the model, its price, term of production and shipment, commissioning and startup.

  • At this stage customer representatives often wish to visit the factory for a close look. If you are coming from abroad, we will assist with visa applications, set up a tour and lodging, show the equipment being assembled and in storage and will also explain how your unit is different, if any customization options are selected.
    We recommend you bring samples of your material (oil or fuel): it is always a very good way to demonstrate the process by running the samples through the smaller UVR-L test bench system to improve color, purify or regenerate the liquid which can immediately show you the result of such process on your specific material. We also offer a hospitality program for our guests, which you will learn more about when you are here.

  • A contract is signed and the product is paid for.
  • GlobeCore completes the order, which includes manufacturing, testing, delivery, certification, customs clearance etc.

  • In the meantime the customer prepares the site for installation of the unit and communication connections.

  • Should commissioning assistance be necessary, GlobeCore professionals will visit your facility, install the unit and train your personnel and test the operation of the unit in your production process.

The result?

Absolutely no delays or negligence.

A turn-key solution.

You get a fuel lightening system which function as per specifications, precisely on schedule and without hidden costs.

Our location:

Production facility location: Germany, Oldenburg.

Product ships worldwide

Warranty period is 12 months from date of dispatch from our warehouse.

N

Parameter

Value

1

Regeneration throughput, m3/hour:

UVR-450/6

UVR-450/16

UVR-460/16/K

UVR-460/16/V

– transformer oil

– turbine oil

– industrial oil

– heavy fuel oil (oil based)

– dark diesel fuel

– dark gas condensate

0,1

0,1

0,15

0,25

0,25

0,30

0,28-0,3

0,28-0,3

0,28-0,3

0,6-0,8

0,6-0,8

0,7-1,1

0,28-0,3

0,28-0,3

0,28-0,3

0,6-0,8

0,6-0,8

0,7-1,1

0,3

0,3

0,6-0,8

0,6-0,8

0,7-1,1

2

Regeneration media consumption in % of processed product weight

– transformer oil

– turbine oil

– industrial oil

– heavy fuel oil (oil based)

– dark diesel fuel

– dark gas condensate

3-17

3-17

3-17

2-15

1-7

1-5

3-17

3-17

3-17

2-15

1-7

1-5

3-17

3-17

3-17

2-15

1-7

1-5

3-17

3-17

5-20

1-7

1-5

3

Weight of regeneration media

– on regeneration pod, kg

– total, kg

20 (35)

200 (300)

20 (35)

400 (600)

20 (35)

400 (600)

20 (35)

400 (600)

4

Losses (product) % of initial volume(retained by sorbent media)

– transformer oil

– turbine oil

– industrial oil

– heavy fuel oil (oil based)

– dark diesel fuel

– dark gas condensate

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

5

Total heater power, kW

1,98

5,28

5,28

6

Rated power, kW

5

8

13

8

6,1

Power consumption without heating kW/h

3

2,72

7,7

5

7

Filtration rating, micron

– inlet filter

– outlet filter

25 (10)

5 (3)

25 (10)

5 (3)

25 (10)

5 (3)

25 (10)

5 (3)

8

Power supply voltage, 50Hz AC, V

380

380

380

380

9

Dimensions, mm

– length

– width

– height

1 block

2600

1400

2030

1 block

4800

1480

2140

container

6060

2590

2440

1 block

4800

1480

2140

10

Weight, kg

1340

2550

5400

3400

Call now to discuss applicability and placing an order: +38 067 54 55 626

Frequently asked questions:

  • Can any UVR model regenerate and restore various oils?
    Yes, all units are versatile and any model can regenerate and restore any oil, however, there are certain requirements and preferences, such as: for instance, when switching from regeneration of industrial to transformer oil, the unit requires very thorough cleaning to remove all traces of previous oil type, since this would have a large impact on dielectric loss tangent. But generally, any UVR unit can regenerate oils.

  • Can the UVR system regenerate motor oil and synthetic oil?
    No, unfortunately, this system will not regenerate motor oils. Neither can it regenerate synthetic oil.

  • Construction material:
    Stock model is made of carbon steel, some elements are made from stainless steel and nonferrous metals.

  • Power consumption
    Total max power consumption: 5 kW for UVR-450/6; 8 kW for UVR-450/16 and UVR-450/16V; 13 kW for UVR-450/16K.

  • Shipment options, delivery to customer storage facility
    The product ships globally by any suitable means of transportation, by land, by sea or by air.

  • Manufacturing time
    From 20 to 30 work days with the exception of equipment in stock or nearly completed units which have not been contracted yet.

Client opinions about GlobeCore:

Shekenabo

Mr. Shekanabo, the United Republic of Tanzania:

“I can only say good things about GlobeCore mills. After seeing the production facility, I had no doubts that this is a serious and reliable company with professional staff, and the system works like a clock. Of course, the production itself seems complicated, but the equipment is powerful and rugged.”

Patel

Mr. Patel, the United Republic of Tanzania:

“I want to wish GlobeCore success in the future and I think we will maintain our cooperation for many more years. May you have as many successful products and new developments as possible.”

Yanaki Ram

Mr Janaki Ram, India:

“The results of purification and lightening of petroleum products are amazing. We have already purchased and will continue to expand our stock of UVR units.”

About the company

Bitumen emulsion in road construction. Bitumen Modification Plant & Bitumen Emulsion Plant. Bitumen Emulsion Equipment & Bitumen Modification Equipment.

Bitumen emulsion in road construction. Bitumen Modification Plant & Bitumen Emulsion Plant. Bitumen Emulsion Equipment & Bitumen Modification Equipment.

GlobeCore® builds equipment for lightening, purification, filtration and regeneration of fuels and oils. Product comply with international standards. All products certified. Quality control ISO 9001:2001 implemented. The company employs over 200 highly professional personnel. The manufactured products are of modern design and highly efficient thanks to constant development by engineering staff.

Home Office_1

The multi-purpose UVR regeneration system is the optimal most efficient solution in the market of fuel purification and lightening and mineral oil regeneration. The unit is built on the principle of vacuum percolation of the liquid through a layer of sorbent media, which allows to reach ideal results in the processes of lightening, purification and regeneration of oil products and removal of aromatics from them.

Your GlobeCore specialists:

Alexander Artiukh and Roman Gluschenko

will speak with you about your requirements to equipment and media, consult and advise you on the optimal solution to your specific tasks. Mr. Kolesnik will accompany you through all stages of ordering, production and delivery.

Solid experience in the area of industrial equipment production and providing solutions to real world problems faced by our customers, looking for the most cost-effective options allows us to easily understand your requirements, select the best equipment possible and delivery it in time.

Phone: +38 067 54 55 626

Skype: globecore1, romeo_globecore

Frequently asked questions: 

  • Shipment possibilities and delivery to customer storage facility
    The products ship globally after down payment.

  • Manufacturing time
    From 20 to 30 work days. This is a subject of individual discussion — the model you need might already be in stock.

  • Is the product protected from wear? How long is the expected lifetime?
    UVR warranty is 12 months.
    Projected lifetime is over 10 years. During this time the unit will process many hundreds of tons of fuel.
    To facilitate processing of specific oil products we can customize the unit with consideration of your requirements (full automation, LCD control panel, remote control).

  • Can the UVR system be used for purification, regeneration and sulfur removal?
    Usually, yes. However, the sulfur problem is still not quite solved, therefore the unit has only a limited capacity to reduce sulfur content in oil products.

    GlobeCore

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