Category Archives: News

Guests from Switzerland Visited GlobeCore German Office in Oldenburg

Guests from Switzerland visited GlobeCore German office  in Oldenburg at the beginning of February

Director and chief engineer of Swiss company wanted to learn about GlobeCore equipment for cleaning mineral oils and other petroleum products. Guests were shown UVP, CMM-R and CMM installations. For their better understanding of the principle of regeneration the samples of contaminated oil were  treated in the laboratory version UVR  installation.

Great interest of Swiss guests caused CMM-R installation in reactivating sorbent technology. This equipment  uses  fuller’s earth absorption for oil degradation products. GlobeCore has a unique method which allows to recover sorbent properties directly in the oil recovery equipment and reuse it for processing mineral oils. The regeneration process is not interrupted for replacement of the sorbent. Reactivation is undoubtedly beneficial to the environment. Fuller’s earth can be recovered up to 300 times, which is equivalent to 2-3 years of work regenerative CMM-R.

On the whole, the visitors from Switzerland were pleased with their trip, and expressed a desire to visit the GlobeCore office and production facilities again to discuss the future cooperation.

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GlobeCore Starts Production of CMM-0.6 Oil Degassing Unit

At the beginning of December, 2015 GlobeCore successfully finished testing the new CMM-0.6 oil degassing unit.

This CMM-0.6 unit has been designed and produced taking into account the demand for low cost, highly efficient units, intended for degassing dielectric transformer insulating oil.

The CMM-0.6 unit can be used for pumping, heating, and degassing of dielectric insulating oil, as well as removing mechanical impurities and moisture.  The processing capacity of the unit is 0.6 m3/hour.

The unit has a relatively simple design and consists of the vacuum column, ceramic heater, fluid pump, vacuum pump, and filtering system with replaceable cartridges.

Sensors have been installed in the unit so that the operator can control the pressure drop at the filters and control the amount of working vacuum.  The heating temperature can also be controlled through the use of a special regulator.

When processing/treating a transformer with high moisture content in the oil, there is always a possibility of foam formation, therefore, in order to avoid this problem a special type of protection is provided for in the unit.  If, for some reason, oil begins to leak or spill from the unit, the oil spill will be immediately detected by the “Oil Spill Sensor” and the unit will be shut down at the same alerting the operator with an alarm.

Technical Specifications of CMM-0.6 Oil Degassing Unit

No.

Parameter Description

Value

1 Efficiency, m3/hour

0.6

2 Power supply (AC 50Hz, V)

380*

3 Rated input power, kW

14

4 Pre-filter, micron

200

5 Degree of filtration, microns

5

6 Cleanliness level after processing (as per ISO 4406)

-/14/12

7 Oil breakdown voltage after one cycle of processing not less, kV

60**

8 Outside dimensions (excl.hoses) not more, mm
— length

750

— width

520

— height

1350

9 Weight (without oil) not more, kg

250

* – any voltage available at customer’s request;

** – provided that the processed oil has not been in use.

The GlobeCore CMM-0.6 unit has the following advantages:

  • compact size;
  • ease of maintenance and operation;
  • silent operation; and
  • the ability to be powered through a conventional 220 electrical outlet.

You can purchase the CMM-0.6 degassing unit right now by contacting one of our managers on the contact list.

In order to change the default parameters to your specific needs, the Customer must fill out a questionnaire, wherein you should include the necessary technical requirements.

Mojave Heat Hot Air Drying Unit Commissioned in Oman

In mid-December 2015, employees of our Company successfully commissioned an automated Mojave Heat hot air drying unit in Oman.  

The Mojave Heat is used during installation and repair of power transformers for the purpose to ensure their integrity and airtightness. The Mojave Heat dries out the air to a temperature of up to +90ºC/194ºF and also removes mechanical impurities from the air.  In particular, the equipment can be used for:

  • depressurization of power transformers;
  • draining the oil from power transformers; and
  • drying of small transformers up to 110 kV with dry hot air.

The Mojave Heat units can be used to dry sorbents in third-party equipment, and in the agriculture industry for drying of wet hay, grains, and other farm products.

The automated models are operated via a touch-panel, by which you can set the required operating modes of the unit. The flow rate of the air is adjusted with the help of frequency converters (one for each blower).  The predetermined heating temperature is maintained through the PID-control.

The application of modern sensors and automation technology makes the drying process more energy efficient.  In addition, the unit maintenance costs are greatly reduced.

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Another Successful GlobeCore Startup in Uganda

On December 3, 2015, representatives of GlobeCore made a successful startup of a new CMM-4D oil processing unit in Uganda.

The CMM-4D is based on the principle of thermal vacuum processing of dielectric insulating oil.  In the vacuum column, the oil is being finely atomized, and special filters-activators provide for a larger area of its processing.

The CMM-4D unit can be utilized for:

  • cleaning of transformer oil by removing mechanical impurities, water, and gases;
  • heating of electrical apparatuses with transformer oil in electric substation;
  • vacuum drying of transformers; and
  • vacuumizing of equipment.

The equipment is easy to operate and maintain, and it provides consistent processing parameters of insulating oil (filtration fineness is 5 microns and the purification degree is up to the 9th class of purity).

The GlobeCore CMM-4D unit can be operated in the following modes:

  • oil transfer;
  • warm-up of transformer;
  • heated filtration and thermal vacuum purification of the oil; and
  • vacuumizing of equipment.

The unit is equipped with the necessary means of protection and automation that enhance the reliability of its performance. In particular it can:

  • control the oil heating temperature;
  • protect the unit heater from overheating;
  • monitor the presence of oil flow through the heater; and
  • adjust the oil heating temperature in accordance with the pre-set mode.

If you need an efficient and reliable unit for the purification and degassing of transformer oil that can also perform a number of additional useful functions, then the CMM-4D transformer degassing unit is a perfect choice! You can make a purchase order by contacting us through one of the given contacts.

GlobeCore Presents Its Equipment in Kyrgyzstan

7th to 11th December, 2015 GlobeCore representatives visited Kyrgyzstan (the cities of Bishkek and Osh).

The main purpose of the visit – was presentation of equipment produced by the Company, as well as establishing new and strengthening  existing business contacts.

During the events representatives of the electric power industry of Kyrgyzstan had an opportunity to familiarize themselves with  regeneration units for transformer oil, such as: CMM-R and UVR, CMM degassing unit, Mojave Heat Hot Air drying unit and others. The second part of the presentations included regeneration of  provided samples of transformer oil on the laboratory model of the UVR unit.

Particular attention was paid to the technology of regenerating insulating oil as one of the most promising ways to improve  reliability and extend  service life of power transformers. As a solution to this problem, GlobeCore offers a unique technology using a special sorbent (Fuller’s earth). What’s important is that the sorbent can restore its properties (reactivate) directly in the regeneration equipment. Thus, you don’t need to pause for restocking and replacement of Fuller’s earth, thereby reducing standby time.

The CMM-R unit can process transformer oil directly in the transformer. Herewith the transformer can be both : connected or disconnected to electricity.

GlobeCore oil regeneration technologies achieve  following targets:

  • protect transformer’s hard insulation;
  • restore operational properties of transformer oil to its original conditions;
  • reduce operating costs (a single operator is enough to control the unit);
  • increase reliability and extend service life of  power transformers;
  • reduce  expenses for disposal of waste and purchase of new oil; and
  • increase the dielectric strength of oil.

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Table 1 shows  results of physico-chemical analysis of transformer oil processed on  regeneration  unit (a laboratory UVR model).

Table 1

The results of physico-chemical analysis of transformer oil processed on  regeneration  unit (a laboratory UVR model).

No.

Parameter

Description

Rated Values Oil Analysis Results
for clean dry oil for used oil before regeneration after regeneration
1 Dielectric strength not less, 15-35 kV 30 25 10 40
2 Effects of the aqueous extract neutral 0,03 0,077 neutral
3 Acid number, mg KOH/g 0,05 0,25 0,26 0,01
4 Flash point, ºС 135 135 153 150
5 Color light-yellow yellow dark-yellow uncolored
6 Mechanical impurities absent absent absent
7 Moisture content, g/t absent absent 106,7 11,4

The laboratory, that conducted the analysis, recognized the processed transformer oil operable and acceptable for further use in accordance with   regulations of the Kyrgyz Republic.

It should be noted that the obtained oil parameters are not the best result that can be achieved using  GlobeCore regeneration units. With laboratory unit having limited capacities. Using commercial units, the parameters of processed oil can be improved even more. However, even laboratory equipment shows a huge potential of  regenerative technologies.

GlobeCore is grateful to Kyrgyz colleagues for their help in organizing presentations and  interest shown towards our equipment.

GlobeCore continues oil recycling equipment sales to Saudi Arabia

A CMM-10 used oil degassing plant combined with the BV-200 vacuum unit have been in commissioning in Saudi Arabia from 14 to 17 December 2015.

Various CMM units have already been commissioned in Saudi Arabia before. The demand on these units is due to their versatility: by purchasing just one unit, the client receives several solutions. In case of the CMM-10 these are transformer vacuum pulling, as well as removal of particulate matter, water and gas from transformer oil, oil paper insulation drying, used oil removal. The unit can be used to heat the transformer (discover new heating system globe core), degas the dielectric oil and vacuumize the transformer. In oil filtration mode the maximum capacity of the unit is 15 m3/hour, while in oil degassing,  oil drying and oil filtration mode the processing rate is 10 m3/hour. Application of GlobeCore technology ensures the following processing parameters:

  • volumetric gas content below 0,1%;
  • weight moisture content below 5 g/t;
  • ISO 4406 purity class 9.

The CMM-10 unit is ideal for companies and facilities involved in installation, repair and maintenance of oil filled high voltage equipment (power transformers, high voltage switches etc).

The BV-100 vacuum unit is used for evacuation of air, non-aggressive gases, vapor and vapor-gas mixtures from air-tight vacuum systems. This product creates vacuum in transformer reservoirs and dries the electrical equipment. A huge advantage of the BV-2000 is its capability to be operated in combination with transformer oil degassing units.

For advise on selection and purchasing of this and other products by GlobeCore, contact our managers using of the contacts below.

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Commissioning of Regeneration Equipment in El Paso, Texas

In mid-November 2016, employees of our company commissioned the GlobeCore CMM-12R oil regeneration unit in the city of El Paso, Texas, USA.

This equipment is designed for the complete regeneration of dielectric transformer insulating oil and can extend the service life of the power transformer up to 20 years or longer.

The CMM-12R unit processes oil with a flow rate capacity up to 4 m3/ 1059 gals. per hour.  This equipment can regenerate and process insulating oils at remote locations while the transformer is energized, or offline.  One man working alone can easily hook the unit up to a power transformer within minutes.   Once hooked up and operating, the unit is fully capable of removing water, moisture, and contamination the core, windings, and solid insulation with the use a renewable Fuller’s Earth sorbent.

Among the many advantages of the GlobeCore CMM-12R unit is the ability reactivate the sorbent multiple times thereby eliminating the need to stop and unload and reload the sorbent material.. For the convenience of the operator, a special climate controlled room is provided that equipped with a computer.

At the request of the customer, additional options can be added such as:  remote management/monitoring of the unit by means of mobile communication and internet connections.

GlobeCore CMM-12R Technical Specifications

Parameter description

Value

1. Recommended flow rate m3/h, not more

4

2.  Total weight of the sorbent in the unit, kg, not less

1600

3. Amount of regenerated oil with acidity 0,15 mg KOH/g for one cycle, liters, not less

6400

4. Processed oil parameters:
Filtration rating, micron, not more

3

Acid number, mg KOH/g in accordance with IEC 296; ASTM D-664

0.01

Corrosive sulfur in accordance with ISO 5662; ASTM D-1275

absent

Surface tension, N/m, at 25ºС as per ISO 6295; ASTM D-2285

45

Dielectric loss tangent at 90ºС in accordance with IEC 247; ASTM D-924

0.001

5. Output pressure, bar, not less

1.5

6. Maximal input power, kW, not more

45

7. Electric current parameters
Voltage, V

380 to 485

alternating with frequency, Hz

50/60

8. Outside dimensions, mm, not more
Width

2090

Height

2102

Length

5150

Please view our small photo report on the results of the start-up of the SCMM-12R type unit in El Paso, Texas, USA.

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GlobeCore Equipment Presentations Held in Azerbaijan

A delegation of GlobeCore representatives visited Azerbaijan from the 12th through the 16th of October 2015.

The GlobeCore representatives visited Baku and Gyandzha where they made four presentations and demonstrated the operation of the GlobeCore UVR-L laboratory unit.

The various lines of GlobeCore oil processing and transformer service equipment were on display and demonstrations were made to the numerous electric industry professionals present at the events.

The events clearly demonstrated that the entire line of GlobeCore  products promote reliability and efficiency of power generation and distribution equipment through the purification and regeneration of dielectric transformer oil.  The number of issues raised and questions asked indicated that the audience was also well informed and very involved in the topics of discussion and very interested in GlobeCore processing equipment.

Every presentation was concluded with a demonstration of the capabilities of GlobeCore products using the GlobeCore UVR demonstration machine.  All participants were able to observe how used transformer oil was restored back to it original new like condition.

GlobeCore would like to thank all attendees and organizers of the presentations for the interest in our equipment and the interesting discussions.

Transformer Oil Purification Unit Was Successfully Commissioned On the Offshore Drilling Platform

On July 5,  2015 the GlobeCore Clean Marine  Unit (capacity 4m3/h) was commissioned on the offshore drilling platform, in 250 km from the Nigeria seacoast.

The electric equipment at the offshore deep-water drilling platforms are operated under heavy conditions, being exposed to waves, the wind and salt water.

A power transformer is an integral part of the electric power system of the drilling platform which determines a smooth and uninterrupted operation of drilling rigs and creates favourable working conditions to the staff.

Transformer oil is an important element of the transformer insulating system that insulates current-conducting parts of the transformer from non-conducting ones. Unfortunately, physical and chemical characteristics of oil have a potential to degrade during operation that affects badly the smooth operation of the converting equipment.

Clean Marine unit is used to vacuumize and maintain offshore power transformers as well as to remove water, gasses and mechanical impurities from transformer oil. In addition, GlobeCore‘s Clean marine unit fully complies with the requirements for equipment, operated in the marine environment.

Clean Marine Units are compact in size, protected from moisture ingress and explosion proof.

This unit may be operated in the following modes:

(1) transformer’s heating up;

(2) oil’s degassing;

(3) transformer’s vacuumizing.

GlobeCore‘s Clean Marine equipment restores transformer oils to its new-like condition, thereby extending their service life.   As a result it increases the electric reliability of the offshore drilling platforms, saves money on new oil purchase and waste oil disposal of.

    The following are selected photos from the commissioning:

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The Visit of Turkish Delegation

On April, 27 GlobeCore received the guests from Turkey.

The representatives of Andritz Hydro LTD. STI and the representatives of General Directorate of State Hydraulic Works, Dams and HEPP Department  came to the GlobeCore facilities to test the CMM-8.0 unit.

It should be noted that General Directorate of State Hydraulic Works is the main executive body of Turkey, responsible for development, planning, regulation and servicing of natural resources. The main priority areas of activity include project management, construction and servicing of hydroelectric power stations.

Hydro turbines are considered to be the main part of the hydroelectric stations that bring into action generators that produce electric power. Turbine oil is used to lubricate bearings and reduction gears of turbines.

During servicing, oil is affected by gasses, gaseous products and water that leads to oil’s aging. As a result, oil loses its anticorrosion, antioxidant, antiwear and anti-foam properties. It is therefore, old turbine oil should be replaced or restored to its original condition. The second variant is cheaper since there are no expenditures on new oil purchase and disposing of waste oil.

The GlobeCore CMM-8.0 is designed for degassing, dehydration and filtration of turbine oils that allows for its service life extension and costs reduction.

The Turkish delegation was present during the equipment testing. The obtained results have shown the readiness of the CMM-8.0 unit to solve the tasks.

The employee of Andritz Hydro LTD. STI Irsad Akaydin has shared with us his impressions about the visit: ”We have arrived at the GlobeCore production facilities to test the equipment. Everything was great. I haven’t heard about GlobeCore  technology before, that’s why we gained great experience visiting this company. We are also very happy to have visited production shops and got acquainted with the peculiarities of the works carried out”.